How we test and
score luggage.
Suitcases are subject to some of the most brutal mechanical punishment in travel. Here is our full testing rubric so you know exactly how each carry-on and checked suitcase on TravelFreak earns its score.
Engineering-First Field Evaluation
A broken suitcase wheel on day one of an expedition can ruin an entire itinerary. Our review protocol evaluates suitcases beyond showroom aesthetics — focusing on long-haul mechanical durability, airline luggage carousel abuse, and interior packing compression.
EVALUATION CRITERIA & WEIGHTINGS
Shell Durability & Impact Resistance
We test 100% virgin Makrolon polycarbonate, aircraft-grade aluminum, and hybrid composites through drop tests from baggage-handling heights, heavy luggage stack compression, and reinforced corner guard impact resilience.
Wheel System & Maneuverability
Suitcases are wheeled across hundreds of meters of realistic terrain: airport tile, cracked asphalt, ancient cobblestones, and deep carpets. We check ball-bearing smoothness, 360-degree pivot responsiveness, and wheel noise levels.
Telescopic Handle Ergonomics
We measure multi-stage height adjustability, handle housing play/wobble under load, grip comfort during 8-hour travel days, and resistance to jamming when subjected to heavy overhead bin impacts.
Interior Volume & Organization
Evaluation of compression pad design, zippered mesh divider partitions, laundry pocket water resistance, and usable packing volume compared to external dimensional footprint.
Warranty, Repairability & Value
Thorough assessment of TSA-approved lock integration, zipper puncture resistance, the availability of DIY replacement wheel kits, and real-world brand responsiveness to airline damage claims.
The Final Score Scale (1.0 – 10.0)
Premier Grade: Ultra-smooth silent Japanese Hinomoto wheels, indestructible polycarbonate/aluminum shell, and flawless warranty.
Highly Recommended: Excellent suitcase for frequent flyers. Sturdy build, smooth glide, and thoughtful interior organization.
Value Performer: Good for occasional vacationers, but exhibits minor handle flex or standard ABS plastic compromises.
Not Recommended: Weak wheel casters, fragile zippers, or cracked shell during baseline impact tests.
Read All Tested Luggage
Explore our comprehensive comparisons of hardside, softside, and carry-on luggage tested against this protocol.
Luggage Reviews